Yamaha

Reader Ride! One hell of a custom Yamaha SR500!


Mike C sends in these pics of his stunning SR500 custom.  As a person who’s been known to overbuild a few small CC bikes myself I really like this.

Mike includes his build sheet:

Here are some snaps of my 1978 Yamaha SR 500, hope you like them:
Front forks:’94 GSXR 750
Front ‘fairing’: Modified aftermarket fiberglass Yamaha R6 front fender
Headlights: Modified 18 wheeler back-up lights
Wheels: ’94 Yamaha FZR600
Rear monoshock: ’94 Yamaha RZ350
Muffler: Modified Toyoya Camry resonator (center section from a Harley, front section is a Kerker).
Oil cooler: Shop class project a buddy made for me
Front master cylinder & clutch lever: Honda CBR 900
Rear master cylinder: Honda CBR 600
Rear brake caliper: ’94 Kawasaki ZX 750
Chin fairing: Home made fiberglass copy of RZ 350 part
Vapor catch tank: Modified reciever/dryer from Camry ac system
Kick starter: Yamaha XS 650
Tail piece: Fiberglass home-brew
Rear fender; Fiberglass home-brew
Gas cap: Yamaha YSR 50
Tailight; Marker light I ‘borrowed’ from a school bus
Seat is a cut down stocker using a upper shock mount at the rear
Speedo; Yamaha RZ 350
Mag cover: Kedo in Germany
Oil filter cover; Motolana Thailand
Cam chain adjuster cover; I forget the company name, but it came from New Zealand
Rear sets;Home-brew combo of the old buddy pegs from my ’85 GSXR 750 and some nice alloy stock I found in a parking lot =-)
Bar end mirrors; Metal copies of some I found at a bicycle shop
Motor running early TT500 points type ignition & magnetto lighting
Voltage regulator from a snowmobile
Etc., Etc., Etc……
If you like, you can follow these links for more:
http://www.sr500forum.com/forum/viewtopic.php?f=15&t=415


http://www.sr500forum.com/forum/viewtopic.php?f=15&t=2185


Thanks for your time ……Mike C.

Great Stuff.  Thanks Much for the pics and info!

UPDATE: Really Creative Reader Ride. Yamaha XS650 in a CT1-175 Enduro frame. And it Rocks!


UPDATE: Mike wrote the following over on the Yamaha Enduro message board about the build.  Hope you guys don’t mind me adding it here.  He’s responding to Ctune1 on that board:

Hi Mark-The inspiration for this bike came from seeing the Ducati Hypermotard at the Cycleworld show. Sabrina thought it was cool and suggested we build a “RetroRetard” of some sort. She didn’t have a bike or know how to ride but said she would and started looking for a bike. She soon found a CT1 on Craigslist and we went and picked it up in Hollywood for less than $100. It was mostly all there but we found out the motor was shot. I was working at WCC and we had a yamachopper which had been making the rounds and nobody ever got it running or rolling, so as it was a really awful mess I took the motor from it. We test fired it in the garage and nearly set the place on fire as I just had rigged the ignition and sprayed choke cleaner in the intakes while cranking it over. There were no carbs even so it just sort of roared and died in a ball of flame which eventually went out.


Inspired, we sat the engine on the ground and started hacking into the CT1 frame. The frame mods consisted of completely removing the down and under tubes originally in place for the 175. Then I ground and smoothed all the nubs and uglies off the frame top tube. Then I draped the frame over the engine which we had set on blocks on the ground. From there I could see it was possible! I drilled the rear down tube for horizontal “through” tubes which I tig welded in. I made alloy plates using cardboard templates to get the shape right. The same thing was done with the top head mount. The head had to be narrowed in the milling machine in the top mount area which normally is 3 inches wide or so. I milled it down to the same width as the top tube and made alloy plates to hold the head.


This had to be done to fit inside the tunnel of the fuel tank. Next I bent up some 4130 tube and made the engine cradle. Again I drilled through holes for the front mounts and welded in footpeg mounting bungs. After that the brake pedal was modified to fit. I made a battery box and mounts for coils and starter solenoid all under the seat.



The tank also had to have the seam on the bottom ground and smoothed to clear the head nuts. It’s pretty tight but it all fits.

The pipes I made also from mild steel bends. The mufflers are my own design with a chambered “flowmaster” style interior. The outer muffler plates I dimpled in the hydraulic press with some tooling I made before welding the muffler bodies together. The heatshield decoration is made from ¼ “steel rod, bent, welded, chromed.

Rear wheel is xs650, front is original but is soon to be replaced with a twin leading shoe unit from an r5.
There were a few other bits and pieces it took to get it all working but it’s a really fun bike to ride. It fits Sabrina perfectly, she learned to ride on it, went to a riders school and passed her test. She rides it a few times a week and it’s been really great fun. She loves the character and mechanical nature of the beast. It has way more character than modern plastic bikes all covered up, and starts easily and sounds great.

Next up on the list is a 350 sprint I have had sitting around for a year or so.

Best wishes to all, Mike

Mike Cook sent in thses pics of this really creative build.

He Writes:

Hi great blog you have going here! Here are some pics of a bike my friend Sabrina just finished! It started out as a Craigslist  found ct1 175 enduro with a knackered engine, so we replaced it with a fresh 650 unit, which Sabrina built with some pointing and grunting from me. The frame took some serious modifications to get the engine in there. I did the exhaust, mufflers and the frame work and helped find the parts. Next up is a big twin leading shoe drum from an R5 and some fork boots. All the best, Mike Cook
 Man I love builds like this.  Really well executed hybrid.  It must pull like a tractor!

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Reader Ride! Those fine XS650’s keep on coming!


Everyone has a few bikes that they have a soft spot for.  If you’ve been following this site I’m sure you’ve noticed that Moto Guzzi has a lot of allure to me.  Another bike that I’m especially fond of is the Yamaha XS650.  It’s such a timeless bike that I really don’t understand why Yamaha doesn’t still sell it.  If you search this site you’ll fins XS650’s set up as fantastic roadracers, bobbers, choppers, vintage motocrossers, and especially flat trackers.  I have no doubt that if Yamaha still sold a nice basic, shouldered rimed aluminum wheeled, XS650 that people would still be buying them and turning them into everything under the sun.  I suppose that the Triumph Bonneville has sort of become the newer version of the older XS… which is probably why you’ll find so many bonnys on here too. 

Anyway all this philosophizing was triggered by this latest reader ride.  I’ve wanted to build one of these for years now and this picture may just put me over the top.  This was sent in by Jeff Corcoran.

Jeff writes:
Here is a picture of my Dad and his project.He would really get a kick to see the picture on your site.The motorcycle picture of the day has become the regular topic of conversation between us.  His name is Mick Corcoran of North Highlands Ca.Thanks for your time you have made a great site somthing to look forward to every day.

My pleasure Jeff.  She’s a stunner!  And Thanks Much for visiting!

Another excellent custom single Cafe! This time a Yamaha and NOT a photoshop.


My guess would be an SR500 based bike? Anyone know for sure?

Really cool XS650 vintage Motocrosser.


I’m sure torque is NOT a problem with this bike! Must be a blast to ride.